Chero ani anogona kugadzirisa muchina anoziva zvinhu zvishanu zvekuumba jekiseni, asi pamusoro paani zvinhu izvi zvishanu zvakavakwa? Chinhu chinonyanya kukosha ndeye jekiseni molding muchina.
Ehe saizvozvo, kunewo mimwe michina yekubatsira (senge mold tembiricha controller, bhokisi rekudzora tembiricha, Nekuti iyo IC tray ine huremu huremu) kubatsira kuipedzisa. Saka yakawanda sei yaungaziva nezve mashandiro ejekiseni rekugadzira muchina waunogadzirisa?
Semuyenzaniso, zvechigadzirwa, pasi pemamiriro akafanana neiyo raw material mold, muchina wekuumba jekiseni A unogona kugadziriswa, asi muchina wekuumba jekiseni B haugone kugadziriswa.
Chikonzero chii? Pamwe mamwe ma technicians anongoziva kuti muchina B hausi kushanda. Wakambofunga here nezve kutsvaga chikonzero chekugadzirisa dambudziko iri? Saka kuti ikubatsire kuwana chikonzero, ndicho chinhu chakakosha chechinyorwa changu chekugovana newe, zvinhu zvakaoma, Ndinovimba unozvifarira.
Mukuumba jekiseni, pane mumwe chete ane ruzivo rwakapfuma. Hapana anogona kuita zvese uye kunzwisisa zvese zvigadzirwa. Zvinetso zvitsva zvinogara zvichionekwa mukugadzirwa. Nyanzvi dzinofanirwa kuenderera mberi nekuongorora nekugadzirisa matambudziko. Scientific jekiseni molding iko zvino kwave kukurudzirwa. Vanamazvikokota havaparadzaniswi, saka matekiniki ndiwo hwaro hwekugadzira jekiseni molding.
Mamwe makambani haatarise zvakanyanya kune nyanzvi, uye vashandi vehunyanzvi havagone kubhadharwa. Ndinovimba kuti rimwe zuva tinogona kushandisa michina kufamba nenyika seGermany. Ndinovimba kuti maboss achaona Wako technician anogona kuwedzera mari yekugadzirisa! Ndinovimba zvakare kuti technicians vachadzidza zvishoma zvemichina, uye gadzirisa muchina kudzivirira kutsauka. Rega ndikuudze maitiro ekuongorora jekiseni rekuumba muchina.
Mumwe nomumwe jekiseni kuumba muchina ine mashandiro emuchina wega wega wekuumba jekiseni, uye muchina mutsva wekuumba jekiseni uchangobva mufekitori wakafanana, asi musiyano wacho haukoshi, kunyanya mamwe ekare ekugadzira jekiseni michina, mimwe michina yekuumba jekiseni yawakatenga wadzoka nayo, hautombozivi kuti vamwe vakagadzirisa.
Kupi, saka kana technician yese yasvika mukambani nyowani, haakwanisi kutanga nekukurumidza. Kuitwa kwemidziyo kunogona kungoitwa kuburikidza nekuongorora nguva dzose. Ipapo tichazoongorora mashandiro emushini wekuumba jekiseni uye totangazve. Wese technician Zvinogona kuoneka kuti zvinogona zvakare kuvandudza kugona kwekugadzirisa.
1.Tembiricha iri nyore kwazvo.
Wese munhu anoziva kuti tembiricha inoonekwa mumushini wekuumba jekiseni. Mune yazvino jekiseni molding muchina, pane set tembiricha uye tembiricha chaiyo. Kutsauka kwekushisa kunogona kuonekwa pakatarisa, uye zvechokwadi kune zvakare yakaputsika tembiricha sensor.
Ehe, tinogona kuona tembiricha nhanho kubva kuyerera zvimiro zveglue kuburikidza nemamiriro eglue. Handizovasuma one by one pano. Iwo makuru ndeaya anotevera.
2. 2. Iyo jekiseni pressure haionekwe kune yekare jekiseni rekuumba muchina. Pane chete general pressure gauge. Mamwe ma technicians haatarise iyi pressure gauge.
Paunogadzirisa kumanikidzwa kwejekiseni kubva 50 ku 90, chigadzirwa hachichinje. Usapokane jekiseni rekumanikidza mutsara weiyi jekiseni rekugadzira muchina wakaipa? Pane nzira dzakawanda dzekuita izvi. Ini ndichasuma kushandiswa kwepuratifomu yekupfura kuyedza kumanikidza.
Chekutanga, gadzirisa tafura yekupfura kusvika kumagumo, isa kumhanya kwekupfura 50% yekumhanya kukuru kwekupfura, uye kumanikidzwa kwetafura yekupfura kuti udzoke kubva 10 Kana kutanga pa 140 (mamwe majekiseni ekuumba majekiseni anodzikamisa kumhanya kwakanyanya uye kudzvanywa kwechiteshi chejekiseni pafekitori, izvi zvinoda kugadziriswa mumaparameter)
kurongeka hakuna basa, dzvanya uye ubate chiteshi chejekiseni kuti udzoke kudzamara kudzvanywa kwakwanisa kuverengerwa pane yekumanikidza geji, 10. 20 .30 ……140 Isa kumanikidza munhevedzano seizvi, rekodha kuverenga kunoenderana nekumanikidza kwega kwega patafura (yakabatanidzwa pazasi), inofanira kunge iri mukuwedzera kana kudzikira.
(Hechino chimwe chinhu chandakasangana nacho. Ndakanga ndiri mune imwe kambani kare, uye kumhanya kwejekiseni remushini wekugadzira jekiseni raive rakafanana kubva 10 ku 40. Iyi ndiyo A jekiseni yekuumba muchina wataurwa pamusoro uye B jekiseni rekuumba muchina. Chikonzero hachigone kugadziriswa, eheka, pane chikonzero chinopfuura chimwe.)
3. The jekiseni kumhanya haaonekwe pamushini wekuumba jekiseni. Kungofanana nemuenzaniso uri pamusoro, kumhanya kubva 10 ku 40 zvakafanana. Iyo technician haigone kugadzirisa chigadzirwa. Tinogona kuverenga kukurumidza kuburikidza nekuongorora. Iyo jekiseni pressure inogadziriswa kuti 50% yekumanikidzwa kwese, uye nzvimbo yekuchengetedza iri 60%-70% yenzvimbo yese yekuchengetedza. Heino jekiseni risina chinhu, hapana kuchengetedza kunodiwa.
Nguva yakatarwa 1-2 masekonzi zvichienderana ne tonnage yemuchina wekuumba jekiseni, wobva wasunungura Iyo yekubuda nayo yakangofanana neyakajairwa kugadzirwa, kumhanya kwejekiseni kunotanga kubva 10, refu baya bhatani jekiseni, verenga data inoenderana nekumhanyisa jekiseni kubva 10. 20. 30…140, wozvinyora patafura.
4. Backflow Wese munhu anoziva kuti iyi ndiyo yakakosha poindi kana uchigadzirisa muchina. Kana pane dambudziko nekudzoka shure, chigadzirwa chichava unsaturated, kuwanda kwechigadzirwa hakuzosangana nezvinodiwa, chigadzirwa nepamusoro deformation zvinodiwa haigoni kutamiswa, uremu hwechigadzirwa huchave husina kugadzikana, nemamwe matambudziko akawanda .
Isu tinotanga kuwana chivharo chemhangura kana aluminium block, isa nguva yejekiseni kuti 30 seconds, jekiseni pressure iri 50% yekumanikidzwa kwese, kasi yacho 50% yekumhanya kwese, uye chengetedzo iri 70%-80% chese chekuchengetedza.
Kana zvinhu zvazara, shandisa muromo kubata chivharo chemhangura kana aluminium block, chero pasina kuvuza, dzvanya uye ubate bhatani rejekiseni kusvika nzvimbo yekupedzisira yejekiseni yakanyorwa kamwe chete 15 seconds, kamwe pa 25 seconds, uye akaedzwa kaviri, uye akarekodhwa patafura pa.
5. Parallelism Clamping Force Kana jekiseni kuumba muchina inofambisa template uye iyo yakagadziriswa template haina kufanana, ipapo chigadzirwa chinogona kubudiswa paunenge uchipenya, ipapo tinoda kugadzirisa template, kune nzira dzakawanda dzekugadzirisa, Munzvimbo yekugadzira michina mufekitari, nyanzvi dzinongoda kutsvaga chikonzero uye kuvaudza dambudziko.
Chekutanga, tinoda kushandisa tsvimbo-mita mhando yezana-point watch band, pedyo ne 4 Korinde mbiru, uye kuyera iyo data yekuenzanisa. Ndinoziva kugadzirisa parallelism, uye imwe yacho ndeyekuyera clamping force. A clamping force tester inoshandiswa pano. Izvi zvinoenderana nezvinodiwa nekambani (nezve 40,000 ku 50,000 RMB), uye inogona kuburitsa simba rekusimba kana kushushikana kweCollin column , Yakagadziridzwa pamwe chete neparallelism, izvi hazvichaunzwa.
6. Rekodha data rese riri pamusoro patafura. Tafura iri pazasi ndine fomula yebasa, iyo inogona kuwana otomatiki giredhi remushini wekuumba jekiseni. Kunyangwe giredhi risingakwanisi kuwanikwa, ita kuti ive resume yemuchina wekuumba jekiseni.
Kana paine boka rakadaro Iyo data inogona kuratidza kushanda kwejekiseni molding muchina. Nekuchengetedza michina kana kugadzirisa kwemukati basa paramita ye jekiseni kuumba muchina, ichiri kunyatsoita kuti isu tigadzirise muchina uye kudzivirira kutsauka.
