Mutengo wekudzora wejekiseni rekugadzira muchina musangano-nzira sere dzekuchengetedza mari

For an jekiseni kuumba fekitari, kushandiswa kwesimba kwejekiseni molding process kunotora nezve 60%. Naizvozvo, zvinobudirira kuderedza kushandiswa kwesimba kwejekiseni molding machine inzira inokosha yekuchengetedza simba mufekitari yekuumba jekiseni. Nekuenderera mberi kwekuvandudzwa kwesimba rekuchengetedza tekinoroji ye jekiseni kuumba muchina pacharo, kuderedza simba rose rekushandisa kwejekiseni rekuumba chirimwa chinoda kutarisisa kwakadzama hbtion kubva kuzvinhu zvekugadzira manejimendi., kugadzira tekinoroji uye zvinhu, uye zvivakwa zvinotsigira zvekugadzira workshop.

(1) Production workshop

Mamiriro emusangano wekugadzira anotarisa pazvinhu zviviri: kusangana nezvinodiwa zvekugadzira, uku uchigadzirisa marongerwo maererano nemaitiro ekugadzira, iyo inosanganawo nezvinodiwa zvekushandura simba kushandiswa pasi pemamiriro chaiwo ekugadzirwa.

1. Magetsi, panguva yekusangana nesimba rinodiwa pakugadzirwa kwakagadzikana, ine muganho wakakodzera, kuitira kuti iyo yakawandisa margin irege kukonzera yakawandisa isiri-inoshanda kushandiswa.
2. Vakai inotonhorera inotonhorera inotenderera nzvimbo dzekutenderera uye shongedza iyo inotonhorera yemvura sisitimu ine inoshanda yekuvharisa uye inochengetedza kupisa masisitimu..
3. Gadzirisa hurongwa hwese hwekugadzira hwewekishopu. Zvigadzirwa zvakawanda zvine sequential process coordination, uye kurongeka kwakanaka kunogona kuderedza nguva inodiwa yekuchinja uye kushandiswa kwesimba, uye kuvandudza kushanda kwekugadzira.
4. Edza kufunga anonyanya kushanda madiki mayuniti ekuparadzana kutonga kwekuvhenekesa uye zvimwe zvechirimwa michina.
5. Ita gadziriso yenguva dzose pamidziyo yemusangano kudzivirira kukuvadzwa kwenzvimbo dzeveruzhinji izvo zvinokanganisa mashandiro akajairwa ekugadzira uye kuwedzera simba rekushandisa. (2) Jekiseni kuumba muchina

The jekiseni kuumba muchina mutengi mukuru wesimba mumusangano wejekiseni, uye kushandiswa kwesimba ndiko kunyanya mota uye kudziyisa.

1. Sarudza yakakodzera jekiseni molding muchina zvinoenderana nehunhu hwechigadzirwa. “Ngoro huru inodhonzwa nebhiza” jekiseni kuumba kazhinji zvinoreva kutambisa simba rakawanda.

Ese-magetsi jekiseni ekuumba michina uye hybrid jekiseni kuumba michina vakasarudzwa, izvo zvine zvakanakisa kuchengetedza simba, iyo inogona kuchengetedza simba ne 20-80%.

3. Kushandiswa kwematekinoroji matsva ekudziya, senge electromagnetic induction heat, infrared heat, Nekuti iyo IC tray ine huremu huremu, anogona kubudirira 20-70% kudziyisa simba rekuchengetedza.
4. Shandisa maitiro ekudzivirira anobudirira ekudziya uye kutonhora masisitimu kuderedza kupisa uye kurasikirwa nechando.
5. Chengetedza zvikamu zvekutapurirana zvemidziyo zvakanyatsoiswa mafuta uye kuderedza kuwedzera kwekushandiswa kwesimba kunokonzerwa nekuwedzera friction kana kusagadzikana kwekushandisa kwemidziyo..
6. Shandisa yakaderera-compression hydraulic oiri kuderedza kutambisa kwesimba rekushanda mu hydraulic system.
7. Kushandiswa kwechiito chakafanana, multi-cavity jekiseni, multi-component jekiseni uye mamwe ekugadzirisa matekinoroji anogona kuchengetedza zvakanyanya simba.
8. Iyo yechinyakare mechanical hydraulic jekiseni molding muchina zvakare ine akasiyana-siyana ekuchengetedza simba dhiraivha masisitimu, iyo inotsiva yechinyakare quantitative pombi mechanical hydraulic jekiseni rekugadzira muchina ine yakakosha-yekuchengetedza simba.
9. Gara uchichengetedza mapombi ekudziya uye ekutonhodza kuti uone kuti hapana tsvina kana chiyero chinovharika mumapaipi., uye kuzadzisa zvakagadzirirwa kudziyisa uye kutonhora kushanda zvakanaka.
10. Ita shuwa kuti muchina wekuumba jekiseni uri mumamiriro akanaka ekushanda. Kusagadzikana kwekugadzirisa kunogona kukonzera zvigadzirwa zvakakanganisika uye kuwedzera kushandiswa kwesimba.
11. Ita shuwa kuti midziyo inoshandiswa inokodzera chigadzirwa chiri kugadziriswa. Semuyenzaniso, special screws inowanzoshandiswa paPVC kugadzirisa.

(3) Jekiseni mold

Mold chimiro uye mold mamiriro anowanzo kuve nekukanganisa kwakakosha pane jekiseni molding kutenderera uye kugadzirisa kushandiswa kwesimba.

1. Zvinonzwisisika mold design, kusanganisira mumhanyi dhizaini, gedhi mhando, nhamba ye cavities, kudziyisa nekutonhodza migero yemvura, Nekuti iyo IC tray ine huremu huremu, zvose zvinobatsira kuderedza kushandiswa kwesimba.

2. Iko kushandiswa kweanopisa mumhanyi molds haingogone kuchengetedza zvinhu uye kuderedza kushandiswa kwesimba rekugadzirisa zvinhu, asi nzira yekuumba pachayo inewo simba rinokosha rekuchengetedza simba.3. Iyo profiling inokurumidza-kutonhora uye inokurumidza-kupisa molds inogona kuchengetedza zvakanyanya kugadzirisa kushandiswa kwesimba uye kuwana zvirinani zvemhando yepamusoro..

4. Ita shuwa kuti mhango yega yega yakazadzwa zvine mwero, iyo inobatsira kupfupisa kutenderera kwekuumbwa, chengetedza kufanana kwehutano hwechigadzirwa, uye ine simba rakanakisa rekuchengetedza simba.

5. Iko kushandiswa kweCAE-inobatsira dhizaini tekinoroji yekugadzira mold, mold flow analysis uye simulation inogona kuderedza kushandiswa kwesimba kwe mold debugging uye akawanda mold kugadzirisa.

6. Pasi pemamiriro ekuvimbisa kunaka kwechigadzirwa, kushandisa yakaderera clamping simba kuumba kunogona kubatsira kuwedzera upenyu mold, fambisa kukurumidza kuzadza kwe mold, uye kubatsira kuchengetedza simba.

7. Do a good job in mold maintenance to ensure effective heating and cooling water channels.

(4) Peripheral equipment

1. Choose the auxiliary equipment suitable for the ability, which not only meets the work requirements, but also does not have too much wealth.

2. Do a good job in equipment maintenance to ensure that the equipment is in normal working condition. Auxiliary equipment that does not work properly can cause unstable production and even poor quality parts, resulting in increased energy consumption.

3. Optimize the coordination and operation sequence of the host and peripheral equipment.

4. Optimize the mutual position of peripheral equipment and production equipment, and keep the peripheral equipment as close to the host as possible without affecting the operating conditions.

5. Many auxiliary equipment manufacturers provide systems that provide energy on demand, which can achieve significant energy savings.

6. Use quick mold change equipment to reduce the waiting time required to switch products in production.

(5) Materials

Different material processing consumes different energy, uye panguva imwe chete, poor management of materials or improper management of recycled materials will increase production energy consumption.

1. On the premise of meeting product performance, materials with lower processing energy consumption should be selected first.

2. Under the conditions of satisfying performance and cost optimization, preferentially select high-fluidity materials.

3. Note that materials from different suppliers may have different process conditions.

4. The material is dried, it is best to use it as it is dried, so as to avoid the material returning to moisture after drying and wasting energy.

5. Do a good job of material storage to prevent the material from being mixed with impurities or foreign objects, which will eventually cause defective products.

6. Some products are allowed to add a certain amount of recycled materials, but attention should be paid to the preservation and cleanliness of recycled materials to avoid defective parts due to unclean materials.

(6) Processing technology

1. On the premise of meeting product performance, use the shortest molding cycle.

2. If there are no special factors, use the processing technology recommended by the supplier for processing as much as possible.

3. For specific products and molds, all stable equipment and process parameters are saved to shorten the adjustment time when the next production replacement is performed.

4. Optimize the process, adopt lower clamping force, shorter cooling time and pressure holding time.

(7) Adopt new technology

1. Use auxiliary molding technology, such as gas-assisted, liquid-assisted, steam-assisted, micro-foam injection molding technology, nezvimwewo.

2. Adopt a unitized molding scheme to reduce intermediate links.

3. Adopt new technologies such as in-mold welding, in-mold spraying, in-mold assembly, and in-mold decoration.

4. The use of new low-pressure molding technology shortens the molding cycle and reduces the melt temperature at the same time.

5. Adopt energy regeneration system.

(8) Production management

1. One-time production of high-quality products, reducing the defect rate is the greatest energy saving.

2. The maintenance of the entire production system is closely related to energy consumption. This involves not only the host, but also the peripheral and factory equipment. Semuyenzaniso, if the mold changing crane in the workshop fails, manual mold changes are required, which will inevitably extend the waiting time of the equipment and increase the energy consumption of the equipment.

3. Equipped with workshop energy consumption monitoring system, which is convenient for enterprises to implement energy analysis and improvement purposefully.

4. When the equipment is shut down for maintenance, not only check the maintenance content and items of the equipment itself, but also pay attention to the condition of the connection between the equipment and other systems, and whether the working performance is reliable.

5. Regularly compare with industry benchmarks to see if there is room for further improvement.

6. Establish reliable contracts and cooperative relations with suppliers, which is beneficial and harmless to enterprise energy-saving management.